Gujarat Industrial Logistics Hub
Pre-Engineered Building (PEB) Mega-Structure, Laser-Screed Flooring & Environmental Consents
The Gujarat Industrial Logistics Hub is a state-of-the-art 350,000 sq. ft. multi-client warehousing and distribution complex situated in the Dahej Petroleum, Chemicals and Petrochemicals Investment Region (PCPIR). Valoris Turnkey Solutions was commissioned to provide end-to-end execution, spanning clear-span Pre-Engineered Building (PEB) design, high-tolerance FM2 laser-screed industrial flooring, fire safety infrastructure, and complete statutory approvals.
Client / Enterprise
Private Enterprise
Supply Chain & Third-Party Logistics Operator
Project Location
Dahej PCPIR Region, Gujarat, India
Industrial Corridor
Commissioning Year
2025
Completed
Delivery Model
Fast-Track Turnkey EPC & Regulatory Clearance
Single-Point Accountability
Gujarat Industrial Logistics Hub
The Gujarat Industrial Logistics Hub is a state-of-the-art 350,000 sq. ft. multi-client warehousing and distribution complex situated in the Dahej Petroleum, Chemicals and Petrochemicals Investment Region (PCPIR). Valoris Turnkey Solutions was commissioned to provide end-to-end execution, spanning clear-span Pre-Engineered Building (PEB) design, high-tolerance FM2 laser-screed industrial flooring, fire safety infrastructure, and complete statutory approvals.
By coordinating structural steel fabrication with simultaneous land-use conversion (CLU) and State Pollution Control Board (SPCB) clearances, Valoris reduced standard project gestation by four months. The facility features automated dock levelers, heavy-duty racking provisions, insulated roofing systems, and rooftop solar synchronization.
Delivered ahead of schedule and fully under budget, the completed logistics hub now serves tier-1 multi-national manufacturing and supply chain enterprises operating across the western industrial freight corridor.
Constructing a large-footprint clear-span structure over marine clay strata while securing complex coastal zone management and fire safety NOCs within a compressed 10-month delivery window.
Executed deep dynamic ground compaction, utilized high-tensile 550 MPa structural steel for maximum clear-span efficiency, and leveraged our pre-established statutory relationships to expedite CLU, CTE, and Fire NOC clearances.
Project CAPEX
₹85 Cr
Completed EPC Scope
Covered Area
350,000 Sq. Ft.
Grade-A Logistics Park
Floor Tolerance
FM2 Superflat
VNA Racking Ready
Project Duration
10 Months
Ahead of Schedule
Technical Scope Breakdown
On-Site Engineering & Execution Scope
Detailed breakdown of multi-disciplinary work packages executed under single-point Valoris management.
Structural PEB & Insulated Cladding
High-tensile steel portal frame engineering, standing seam leak-proof roofing, continuous ridge ventilation, and energy-efficient insulated sandwich wall panels.
Key Scope Items:
- 350,000 sq. ft. clear-span structural steel framework
- Heavy-duty eave height of 12.5 meters with crane hooks
- Integrated skylight polycarbonate daylighting panels
FM2 Laser-Screed Industrial Flooring
High-tolerance, jointless concrete flooring with steel-fiber reinforcement, designed for 10-ton point axle loads and high-reach Very Narrow Aisle (VNA) forklifts.
Key Scope Items:
- Abrasion-resistant floor hardener topping (dry-shake)
- Heavy-duty floor load certification (100 kN/m² UDL)
- Precision laser-level survey compliance report
Fire Safety & Automated Loading Docks
Complete NBC/NFPA compliant fire suppression system, internal sprinkler grid, diesel pump room, and 24-bay hydraulic loading dock leveler network.
Key Scope Items:
- 24 automated electro-hydraulic dock levelers & sectional doors
- Ring hydrant network with dedicated water reservoir
- Addressable fire alarm and smoke extraction system
Statutory Licensing & Handover Dossier
Change of Land Use (CLU) approvals, GPCB Consent to Establish (CTE) & Consent to Operate (CTO), Fire Department NOC, and Factory Building License.
Key Scope Items:
- Agricultural to Industrial CLU Conversion Order
- GPCB Consent to Operate (CTO) operational permit
- District Fire Authority final Fire Safety Certificate
Lifecycle Roadmap
Milestone Execution Timeline
Structured progression from DPR feasibility and civil engineering to testing and commercial energization.
Land Zoning, CLU & Geotechnical Prep
Land conversion approvals, deep dynamic soil compaction, boundary development, and SPCB CTE baseline filings.
Foundation & PEB Superstructure
Concrete stub foundations, 550 MPa structural steel erection, roof truss placement, and stormwater canal routing.
Laser-Screed Flooring & Fire Systems
FM2 superflat concrete floor laying, 24 dock levelers installation, fire hydrant ring piping, and high-bay LED wiring.
Inspection, CTO Licensing & Handover
Final GPCB verification, Fire Department inspection, building occupancy certificate, and commercial handover to client.
Verification & Handover
Tangible Deliverables & Statutory Approvals
Comprehensive technical documentation, operational licenses, and verified compliance certificates.
Technical Deliverables
- 350,000 sq. ft. Grade-A pre-engineered building logistics warehouse
- FM2 superflat laser-screed concrete floor with 10-ton point load tolerance
- Network of 24 automated electro-hydraulic loading dock stations
- GPCB Consent to Operate (CTO) industrial operating license
- Chief Fire Officer (CFO) Final Fire Safety Certificate
- Complete structural stability certification and as-built CAD pack
Statutory Clearances
- Gujarat Industrial Development Authority Land Conversion (CLU)
- Gujarat Pollution Control Board (GPCB) CTE & CTO
- District Fire Emergency Service Final Safety NOC
- Directorate of Industrial Safety & Health (DISH) Building Certificate
Strategic Commercial Impact
- ✓100% facility leasing achieved within 30 days of completion due to Grade-A specifications.
- ✓28% operational energy cost reduction via insulated roof design and natural daylighting panels.
- ✓Immediate eligibility for institutional logistics REIT investment and syndication.
Partner With Valoris
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